2008-2013 Ktm 250/ 350 / 400 / 450 / 500 / 530 Xl80 Headlight Kit (d/c) - Baja Designs

Baja Designs 2008-2013 KTM 250/ 350 / 400 / 450 / 500 / 530 XL80 Headlight Kit (D/C)

The Baja Designs 2008-2013 KTM 250/ 350 / 400 / 450 / 500 / 530 XL80 Headlight Kit (D/C) is a premium LED headlight upgrade designed for compatible KTM motorcycles equipped with a D/C electrical system. Featuring the high-output XL80 LED light, this kit provides exceptional forward illumination while maintaining a clean, factory-style appearance.

Designed as a plug-and-play system, the kit combines advanced LED technology, purpose-built optics, and rugged construction to deliver dependable lighting performance in demanding off-road environments. Its lightweight design and efficient operation make it an excellent upgrade for riders seeking improved nighttime visibility.

The included Trail lens is optimized for technical riding, improving visibility through vertical transitions and tight turns while delivering focused illumination where it is needed most.

Features

• XL80 LED Light: Produces 9,022 lumens with a 75.9W power draw.
• Trail Lens: Pre-installed for technical trail riding.
• 20% Dimming: Supports reduced output with compatible controls.
• Plug-and-Play Installation: Designed for straightforward installation.
• Replaceable Optics: uService design allows lens and optic replacement.
• IP69K Protection: Waterproof, pressure washable, and submersible construction.

Lighting Performance

The XL80 LED light delivers 9,022 lumens while drawing 75.9 watts (5.5 amps). Its pre-installed Trail lens is specifically engineered to improve visibility through vertical transitions and tight turns encountered during first through fourth gear technical trail riding.

Baja Designs' CopperDrive technology powers the LEDs at full output, while the 5000K daylight color temperature promotes natural color recognition and helps reduce rider fatigue during extended rides.

Construction and Durability

The light features a hard anodized and powder-coated cast aluminum housing, a powder-coated cast aluminum bezel, and a hard-coated polycarbonate clear lens. Stainless steel mounting hardware provides dependable durability for demanding riding conditions.

Additional protection includes built-in overvoltage protection, replaceable lenses and optics, IK10 impact resistance, MIL-STD810G-tested durability, and an IP69K rating for water resistance, submersion, and pressure washing.

Installation

This kit is designed as a plug-and-play upgrade for compatible KTM motorcycles equipped with a D/C electrical system. Some electric-start motorcycles may require a stator modification or rewind, as well as a new rectifier/regulator depending on the application. Detailed stator modification instructions and the necessary hardware are included for motorcycles requiring stator modifications.

• Plug-and-play installation
• Trail lens pre-installed
• Compatible with Baja Designs Hi/Low KTM relay harness (P/N: 12-9016)

Application

This headlight kit is intended for compatible KTM off-road motorcycles and provides a significant lighting upgrade over the factory headlight. Weighing approximately 2.45 pounds, it offers powerful illumination while maintaining a compact, lightweight design.

Why It Stands Out

The Baja Designs 2008-2013 KTM 250/ 350 / 400 / 450 / 500 / 530 XL80 Headlight Kit (D/C) combines exceptional LED output, trail-specific optics, and durable construction in a plug-and-play package.

With advanced lighting technologies, replaceable optics, weather-resistant construction, and a Trail lens optimized for technical riding, this kit delivers dependable performance for demanding off-road conditions.

Fitment

• 2008-2013 KTM 250 XCF-W
• 2012-2013 KTM 350 EXC-F
• 2009-2010 KTM 400 XC-W
• 2008-2011 KTM 450 EXC-R
• 2008-2013 KTM 450 XC-W
• 2012-2013 KTM 500 EXC
• 2012 KTM 500 EXC Six Days
• 2012-2013 KTM 500 XC-W
• 2008-2011 KTM 530 EXC-R
• 2008-2011 KTM 530 XC-W

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